Quality assured precision cold forging components from the champion brand...
Get to Know Us...
Having the reputation of catering to large industrial units, government and semi-government organizations, we, Champion Extrusions, are addressed as a reputed manufacturer and supplier of precision cold forging components. Accredited as an ISO 9001:2000 certified company, we serve prestigious institutions like Automobile, Refrigerator and Machine Tool Industries. All over the years since 1989, we have achieved immense acclaim and market credibility. The company boasts of the best human resource pool available in the engineering industry.
Our company's proprietor, Mr. J. C. Reddy - a mechanical engineer has a proven experience in cold forging of more than 30 years. He has to his credit the development of more than 200 components of ferrous and non-ferrous metals. Providing complete manufacturing solutions to our customers, our ability to provide sheet metal critical components in steel & aluminum finishes has helped us to develop a strong customer base all over the country.
A Dig into Our Range...
Our products are duly surface treated with phosphating, anodizing, painting, powder coating, galvanizing, and cadmium plating. The size of these components vary from up to 2000gm in weight and up to 200mm in height. Champion Extrusions is a prominent manufacturer and supplier of the following precision cold forging components:
- Precision Air Borne Components (Aluminium)
- Magnet Core/Special Washers Power Hand Devices
- Silencer Bushes - 2 Wheelers
- Compressor Pistons - Refrigerators
- Copper/Aluminium Electrical Terminals
- Bearing Cups - Automobiles, Spanners
- Special Nuts - Fuel Injection Pumps
- Ratchets - 2 Wheelers/Drilling Machines
- Injector Sleeves - Diesel Injection Pumps (Aluminium Hand Primer Housing Fuel Injection Systems)
- Break Wheels for Washing Machines
- Pole Pieces - Starter Motors
- Bevel Gears - Automobiles.
Our Quality...
Our Quality Policy is "to sustain and deliver consistently good quality products for total Customer Satisfaction." Since our inception, we have nurtured an effective quality system. The quality ferrous and non-ferrous materials used in the production are Alloy Steel, Magnesium, Aluminium, Brass, Copper and Phosphor Bronze. Some of our measuring instruments installed in the tool room include:
- Flat Micrometer (0-125mm)
- Ball Micrometer (0-25mm)
- Digital Vernier (0-150mm)
- Dial Vernier (0-150mm)
- Mitutoyo Vernier (0-500mm)
- Height Gauge (0-500mm)
- Bore Gauge (6-150mm)
- Dial Indicator (0-3mm)
- Surface Plate (600X 600)
- Slip Gauges (116 nos.).
Our Champ Essence...
By implementing world class set obligations of international institutes in our manufacturing operation and products, our organization is bestowed with the following:
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We have been rated as "A" class supplier by M/s MICO, Bangalore
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We have also entered into Confidentiality Agreement as dedicated supplier for M/s Sundaram Fasteners Ltd., Hosur, to perform some critical processes for their customers
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Our company has entered into rate contract with Hindustan Aeronautics Ltd., Bangalore to machine their precision air borne components.
Our Customers...
By offering world class range of sheet metal parts, we have earned an enviable list of clientele to our credit. We are catering to some of the most reputed corporates & organizations like:
- Devendra Exports Pvt. Ltd., Chennai
- Sundaram Fasteners Ltd., Hosur
- Vinir Engineering Pvt. Ltd., Bangalore
- Electrolux Kelvinator India Ltd., Nagpur, Hyderabad
- Madras Engineering Industries Pvt. Ltd., Chennai
- General Electric Company, Hosur
- Techno Extrusions, Hosur
- Universal Flexibles, Bangalore
- Govt. Tool Room Training Centre:
- Aeronautical Development Establishment
- National Aerospace Laboratory
- Vikram Sarabhai Space Centre
- Bharat Heavy Electricals Limited.
Our Infrastructural Setup....
Our company has modern manufacturing facilities, which help us in flawlessly manufacturing a wide range of industrial & precision components and others. One of our 2 manufacturing units is located at Peenya Industrial Area, Bangalore, with a 10,000 sq. ft. manufacturing facility. The phosphating shop can well handle 5 tonnes of metal per day. Manned by an efficient team of well trained workers and engineers, our list of machines can be viewed as:
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630 tonnes Schuler Knuckle Joint Press
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400 tonnes, 4 station multi stage transfer type, Grabener Press
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63,300 tonnes, Komatsu May Press
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50,100,250 tonnes Hydraulic Press
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75 tonnes Mankoo Eccentric Press
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GD Weiler CNC Turning Centre
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SIP JIG Boring M/c
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SOLO Swiss Make continuous conveyor type annealing furnace with cracked ammonia neutral atmosphere, temp. range up to 1100oC.
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